Forge Shop

Shanker Group established its forging plant under the name of Mahadev Forge Pvt. Ltd. in 2008 in Ludhiana, Punjab. It is spread across an area over 6,000 sq. yards. Its current annual production is 6,000MT and it has an installed capacity of 8,500 MT. With only 60% area utilised at the moment, the company is open to expand as per customer requirements.

Raw Material

  • Various grades and sections from approved sources
  • 16MnCr5, 19MnCr5, 20mnCr5, 35MnCr5, 19CrNi5, 42CrMo4, SAE8620, EN353
  • SS 304 (1.4301), SS 309 (1.4828), SS 430F (1.4105), SS 409 (1.4512), X10CrAlSi7 (1.4713)

Inspection & Testing

Fully equipped with Physical and Chemical lab :

  • Spectro Gun
  • Rockwell Hardness Tester
  • Universal Testing Machine
  • Brinell Hardness Tester
  • Microscope
  • Ultrasonic Testing
  • MPI (Crack Detection)
  • Jominy Apparatus
  • Polishing Machine
  • Digital Universal Testing Machine
  • Cutting Machine
  • Further, assistance is available from central agency for testing, verification, and calibration

Cutting

10 Bandsaws with a range from 25mm to 250mm

Heating

All our production lines are equipped with induction billet heaters with capacity ranging from 100kW to 750kW

Production

  • 3 Closed Die Forging Hammers ranging from 1 Tonne to 3 Tonne (Max Product Weight upto 40KG, Dia uptp 260mm, Length upto 750mm
  • 2 Friction Screw Presses – 100 Tonne and 400 Tonne

Engineering & Design (Tool Room)

Dies are designed on VMC in-house. Further, lathes, milling machines, surface grinders, and flexible shaft grinders provide support in designing dies.

Licensed softwares such as Solid Works, Work NC, and Auto CAD are available for die design and drawing development.

Tool Room
Tool Room
Tool Room