Casting Foundry

Shanker Group became part of casting foundry under the name of Puneet Steels & Alloys Pvt. Ltd. in 2008. It is located in Bhiwadi, Rajasthan. It is spread across an area of 10,000 sq. yards. Its current annual production is 5,500 MT and it has an installed capacity of 8,000 MT. The company is open to expand as per customer requirements.

Manufacturing Grades

The company manufactures different grades of castings such as ductile iron, grey iron, steel, and manganese castings.

Melting

The company is equipped with huge melting capacity in various batches. It has Induction Furnaces of 0.5, 1.5, and 3.0 MT crucible capacity with two power backups of ABB (models: ITM-4 & ITM-5).

Mould shop

The mould shop is divided into two sections.

  1. Machine Moulding
    • Equipped with semi Automatic Sand Plant with storage of 120 MT capacity Hopper & Track for  Moulding Boxes with the 2 Sets of Jolt Squeeze  Mould Machines-Bed 750 x 625 sizes (Arpa 750 &Arpa 450  Model).
    • Mechanized Pouring through Overhead Monorail System.
    • Box openings at Knockout Station.
  1. Hand Moulding
    • Heat Treatment and quenching arrangements are available including Ladle up to 9 MT.
    • For Heavy castings up to 3 MT of single pc.
    • Manganese Steel for Cement Plants, Stone Jaw Crushers, Heavy Pump Bodies.
Mould Shop
Mould Shop

Core Shop

The company is using Shell Core, Co2 Core, Oil Core, No Bake Core.

Core Shop
core shop

Fettling & Shot Blasting

This shop is equipped with Shot Blasting machine, chipping hammer, flexible, pedestal, pencil & swing frame, grinder. All casting are carried by monorail Hoist and track-trolley system. Sufficient area has been provided to handle knocking and  recalculating sand by underground conveyors to hopper.

Fittling
Fittling

Sand Plant

The company has fully automatic sand plant comprising with shakeout, hot sand conveyor, return & fresh sand hopper, polygonal screen, dead clay extractor, intensive sand mixer & screw feeder for ingredients dozing.

Testing & Inspection

  • Sand Testing – Complete range of Equipment’s involved in testing
  • Spectro
  • Mould/Core Testing Gauges
  • Metal checking – Pyrometer & CE meter
  • Wet Analysis Laboratory
  • Brinell Hardness Tester based with microprocessor
  • UTM with Digital Display systems
  • Microscope with Image Analyzer
  • Surface Plates, Thickness gauge, Radius gauges, Micrometer
  • Height Gauges & Vernier Calipers
  • Electronic Weighing scale for overhead cranes (5 MT, 10 MT)
Microscope
UTM
Testing Spectro